Our Production and manufacturing Process Starts with an
accurate quotation of your garment. Our experienced production staff will carefully
go over your garment and the process involved in making it to exact
specifications. We will provide an accurate quote and suggest ways to either
improve on it or streamline the manufacturing process to achieve the perfect
garment/textile good at the most competitive price.
Pattern Creation
The next step is creating a computer digitzed pattern to
achieve the best fabric yield and cutting efficiency. We have taken great
measures to become more efficient in our production to cut down on costs which
lets us pass those savings onto you and your company. Our cutting room is equipped
with a Gerber GtXL computer cutter, therefore all patterns have to be computer
generated. We are glad to suggest ways of creating a pattern format which is compatible
to our cutting system and to create the best yield on your patterns in order to
save on fabric costs.
The Process
Cutting
Department: Equipped with conventional spreading equipment in support of
three 120 ft. tables and on 80 ft. table for marking, spreading, cutting,
and bundling. We have the newest Gerber GtXL cutter with a vacuum table
and the latest Gerber software for precision cutting of both small parts
and shell material.
Sewing/Production
Department: Our sewing department is divided into 4 separate lines, each
separated by garment category to optimize through-put sewing and quality
of the garments. Each operator is trained and experienced in their respective
garment category, whether it’s blazers or trousers, each category has
their own skilled operators.
Quality
Control: Our quality control staff are trained and are experts on
in-process quality systems checks and final audit inspections. We take
proactive measures to insure that no order or garment leaves our facility
without being first inspected in every operation process. Later inspected
again by our quality auditors to ensure there are no defects on the
garments. No order is allowed to ship before first completing our general
quality audit form, and our dimensional quality audit forms, which are
recorded and signed by the auditors.
Shipping:
All orders are tracked by size/quantity through our internal proprietary
order queue system. Once an order is ready to ship after going through our
quality control process the order is poly-bagged, hung on the appropriate
hanger, and packed into boxes separated by size and style. Orders are
processed and shipped to the appropriate destinations using customers
preferred ship method. All garments are packed and shipped according to
the customers specifications.
